6061铝合金焊后氧化物的激光清洗机理和工艺研究
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苏州大学

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多模式同步采集量子精密测量装备集成关键技术研发;基于智慧管控的深海油气井并钻具激光高效增材再制造关键技术研发


Research on Laser Cleaning Mechanism and Process of Oxides after Welding of 6061 Aluminum Alloy
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suzhoudaxue

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Multi-mode synchronous acquisition of quantum precision measurement equipment integration key technology research and development;Research and development of key technologies for high-efficiency additive remanufacturing of deep-sea oil and gas wells and drilling tools based on intelligent control

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    摘要:

    采用纳秒脉冲激光器对6061铝合金焊后氧化物进行激光清洗实验。通过分析清洗前后的表面三维形貌和元素组成,探明焊后氧化物组成成分;基于前期实验所获得不同工艺参数对清洗质量影响规律的研究,划定各工艺参数的区间范围,对四个因素进行正交实验,分析各参数对清洗质量的影响权重。利用正交实验法分析得到:影响表面轮廓线峰谷值的参数主次顺序是:激光功率>脉冲频率>扫描速度>脉冲宽度;影响O元素重量百分比的参数主次顺序是:脉冲宽度>扫描速度>激光功率>脉冲频率。通过综合平衡法最终获得优化工艺参数组:扫描速度、激光功率、脉冲频率、脉冲宽度分别为2950mm/s、141W、29kHz、330ns。优化后确保铝合金焊后氧化物清洗彻底、无基材损伤、清洗效率高。

    Abstract:

    A nanosecond pulse laser was used to conduct laser cleaning experiments on the oxide after welding of 6061 aluminum alloy. By analyzing the three-dimensional morphology and elemental structure of the surface before and after cleaning, the composition of oxide after welding can be determined; Based on the research on the influence of different process parameters on cleaning quality obtained from previous experiments, the interval range of each process parameter is defined, and orthogonal experiments are conducted on four factors to analyze the weight of each parameter"s impact on cleaning quality. By using the orthogonal experimental method, it was found that the order of parameters affecting the peak valley values of surface contour lines is: laser power>pulse frequency>scanning speed>pulse width; The order of parameters that affect the weight percentage of O element is: pulse width>scanning speed>laser power>pulse frequency. The optimal process parameter group was obtained through the comprehensive balance method: scanning speed, laser power, pulse frequency, and pulse width were 2950mm/s, 141W, 29kHz, and 330ns, respectively. The optimal parameters can ensure thorough oxide cleaning, no substrate damage, and high cleaning efficiency of aluminum alloy after welding.

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  • 收稿日期:2023-04-04
  • 最后修改日期:2023-10-08
  • 录用日期:2023-09-25
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