结构和张力对机织T形构件抗冲击性能的影响
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1南京航空航天大学机电学院,南京 210016;2南京航空航天大学航空航天结构力学及控制全国重点实验室, 南京 210016;3江苏省先进复合材料技术与装备创新中心,南京 211500;4南京航空航天大学材料科学与技术学院, 南京 211106

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通讯作者:

孙正,男,副教授,硕士生导师,E-mail:zhengsun@nuaa.edu.cn。

中图分类号:

V258

基金项目:

国家自然科学基金(52305376,52405375);中国博士后科学基金面上项目(2023M741679);中国博士后科学基金(2023TQ0157)。


Influence of Fabric Structure and Warp Tension on Impact Performance of Woven Carbon Fiber T-Shaped Composites
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1College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics & Astronautics, Nanjing 210016, China;2State Key Laboratory of Mechanics and Control of Mechanical Structures, Nanjing University of Aeronautics & Astronautics, Nanjing 210016, China;3Jiangsu Innovation Center of Advanced Composite Technology and Equipment, Nanjing 211500, China;4College of Materials Science and Technology, Nanjing University of Aeronautics & Astronautics, Nanjing 211106, China

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    摘要:

    提出了一种可在三维织机设备上通过一次穿纱实现多种组织结构的T形复合材料样件的织造新方法。采用仿形分区穿纱与特定提综方式,将纬纱植入经纱层内,并通过合理设计纬纱路径实现T形肋板与梁部的一体化成形。制备所得的T形碳纤维复合材料构件在7.5 J冲击能量下进行夏比摆锤冲击测试,研究不同组织结构及经纱张力条件下对构件抗冲击性能的影响规律。对9种不同类型构件的实验结果进行比较分析表明:在相同经纱张力条件下,浅交结构在冲击过程中表现出更高的最大冲击载荷,较正交结构和浅交-衬经结构分别提高约37%和20%;浅交-衬经结构在吸能性能方面更优,在0.6 N和1.1 N经纱张力下均表现出最高的能量吸收率;而正交结构对经纱张力变化较为敏感,随着经纱张力的增大,其吸收总能量提升了约52%。研究结果表明,纬纱屈曲程度越低、经纱张力越小,构件拥有越高的冲击载荷峰值,而纬纱屈曲程度越高、经纱张力越大,构件拥有越大的总吸收能量。本研究为T形构件的应用提供了理论基础。

    Abstract:

    A novel weaving approach is proposed to fabricate T-shaped composite specimens featuring multiple structural configurations on a three-dimensional weaving machine through a single threading process. This method employs a profiled zonal threading strategy combined with specifically designed shedding sequences to embed weft yarns into the warp layers. By optimizing the weft paths, the rib and web sections of the T-shaped preform are integrally formed in a single operation. T-shaped carbon fiber composite components are fabricated and subjected to Charpy impact tests at an impact energy of 7.5 J. Thus, the effects of different weave structures and warp tensions on the impact performance are investigated. Comparative analysis of nine types of specimens reveal that, under identical warp tension conditions, the shallow-interlaced structure exhibits the highest peak impact load, approximately 37% and 20% greater than those of the orthogonal and the shallow-interlaced with backing warp structures, respectively; the shallow-interlaced with backing warp structure demonstrats superior energy absorption capability, achieving the highest energy absorption efficiency under both 0.6 N and 1.1 N warp tensions; in contrast, the orthogonal structure shows pronounced sensitivity to warp tension, with its total absorbed energy increasing by approximately 52% as warp tension rises. The results indicate that lower weft buckling and smaller warp tension enhance peak impact load, whereas higher weft buckling and greater warp tension improve total energy absorption. These findings provide a theoretical basis and experimental insight for the structural design and performance optimization of T-shaped composite components.

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邓祖晔,袁志超,郭子桐,杨天政,檀晨晨,杨昊达,孙正.结构和张力对机织T形构件抗冲击性能的影响[J].南京航空航天大学学报,2026,58(1):104-116

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  • 收稿日期:2025-11-11
  • 最后修改日期:2026-01-19
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  • 在线发布日期: 2026-03-10
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