铣削硬质合金时的材料脆延转变特性试验研究
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作者单位:

南京航空航天大学机电学院,南京210016

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通讯作者:

赵威,男,教授,博士生导师,E-mail: nuaazw@nuaa.edu.cn。

中图分类号:

TG506

基金项目:

国家自然科学基金(51975289)。


Experimental Study on Material Brittle-Ductile Transition Characteristics During Milling of Cemented Carbide
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College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics & Astronautics, Nanjing 210016, China

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    摘要:

    硬质合金是一种难加工材料,具有很高的硬度、强度、耐磨性和耐腐蚀性。为了实现对硬质合金材料的高效精密切削加工,本文以聚晶金刚石(Polycrystalline diamond, PCD)刀具铣削WC-15Co硬质合金为研究对象,基于Bifano切削厚度模型计算出WC-15Co的临界切削厚度,进而与切削参数对应的最大切削厚度比较,初步确定了被加工材料脆性域切削与延性域切削共存的跨域铣削参数范围。在此基础上,通过高速铣削试验,分析了每齿进给量、径向切削深度和切削速度等切削参数对试件已加工表面质量和切削力等的影响,并探讨了其作用机理。结果表明:在跨域铣削参数下,即当切削速度为300 m/min时,控制每齿进给量在11 μm/z以内,径向切削深度小于1 mm,可以获得延性域切削表面,此时表面粗糙度小于0.2 μm,表面无明显脆性破坏缺陷,材料去除率最高可达到157 mm3/min,显著高于纯延性域切削时的43 mm3/min。

    Abstract:

    Cemented carbide is a kind of hard to process material with high hardness, strength, wear resistance and corrosion resistance. In order to achieve efficient and precise cutting of hard alloy materials, this paper takes polycrystalline diamond (PCD) tool milling of WC-15Co hard alloy as the research object. Based on the Bifano cutting thickness model, the critical cutting thickness of WC-15Co is calculated, and then compared with the maximum cutting thickness corresponding to the cutting parameters. The range of cross-domain milling parameters for the coexistence of brittle-domain cutting and ductile-domain cutting of the processed material is preliminarily determined. On this basis, through high-speed milling experiments, the effects of cutting parameters such as feed rate per tooth, radial cutting depth, and cutting speed on the machined surface quality and cutting force of the specimen are analyzed, and the mechanisms are explored. The results show that under the cross-domain milling parameters, that is, when the cutting speed is 300 m/min, the cutting rate per tooth is controlled within 11 μm/z and the radial cutting depth is less than 1 mm. The cutting surface in the ductile-domain can be obtained, the surface roughness is less than 0.2 μm, and there is no obvious brittle damage defect on the surface.The highest material removal rate can reach 157 mm3/min, significantly higher than that of the 43 mm3/min during the pure ductile-domain cutting.

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史卫奇,赵威,李浩,蒋涛,李亮.铣削硬质合金时的材料脆延转变特性试验研究[J].南京航空航天大学学报,2024,56(1):65-70

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  • 收稿日期:2023-10-12
  • 最后修改日期:2023-12-01
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  • 在线发布日期: 2024-02-05
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