特征自适应的飞机大型蒙皮曲面测量系统与测量规划
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作者单位:

1.南京航空航天大学机电学院,南京 210016;2.航空工业成都飞机工业(集团)有限责任公司,成都 610073;3.中国航空工业昌河飞机工业(集团)有限责任公司,景德镇 333002

作者简介:

通讯作者:

汪俊,男,教授,博士生导师,E-mail:wjun@nuaa.edu.cn。

中图分类号:

TP2;V19

基金项目:

国家重点研发计划(2019YFB1707504)。


Feature Adaptive Measurement System and Measurement Planning for Large Aircraft Skin Surface
Author:
Affiliation:

1.College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics & Astronautics, Nanjing 210016, China;2.AVIC Chengdu Aircraft Industrial (Group) Co. Ltd., Chengdu 610073, China;3.AVIC Changhe Aircraft Industry (Group) Corporation Ltd., Jingdezhen 333002, China

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    摘要:

    针对飞机蒙皮零件外形准确度要求高、制造尺寸大和外形复杂的特点,以及人工手动扫描测量工作量大、效率低的问题,搭建了基于移动机械臂的柔性测量系统,并提出一种特征自适应的多站位自动化扫描规划方法,以实现飞机大型蒙皮曲面的三维测量数据自动化采集。首先构建了柔性测量系统与待测对象坐标系变换模型,分析扫描规划与执行过程中数据的传递关系,并通过视觉定位实现系统相对位姿估计。然后通过特征敏感的扫描路径点生成、效率优化的扫描站位规划以及扫描轨迹规划,实现了基于扫描效率和扫描完整性约束的特征自适应扫描规划。最后,搭建了一个基于机械臂与移动平台的柔性测量系统,并以4个真实飞机零部件作为测量对象,从扫描效率与扫描完整性方面对所提出的自动化扫描方法与手动扫描方法进行对比,并设计试验进一步验证了系统测量精度,结果验证了所提方法替代手动扫描测量方法的可行性。

    Abstract:

    Large curved surface parts of aircraft feature in high shape accuracy, large manufacturing size and complex shape. Manual scanning measurement causes heavy workload and low measurement efficiency. Therefore, a flexible measurement system based on mobile manipulator and an automatic scanning method of adaptive multi station task execution is proposed to realize the automatic acquisition of 3D measurement data of large aircraft skin surface. First, the position relationship between the flexible measurement system and the object to be measured is modeled. The data transfer relationship in the process of scanning planning and execution is analyzed, and the relative pose of the system is estimated by visual positioning. Second, the feature adaptive scan planning based on scanning efficiency and scan integrity constraints is realized by the feature adaptive scanning path point generation, the scanning station planning and the scanning trajectory planning with efficiency optimization. Finally, by taking four real aircraft parts as the measurement objects, the proposed automatic scanning method is compared with the manual scanning method in terms of scanning efficiency and scanning integrity, and experiments are designed to further verify the measurement accuracy of the system. The results demonstrate the feasibility of the proposed method replacing the manual scanning method.

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李艺达,隋少春,曾坤,杨建平,谢乾,汪俊.特征自适应的飞机大型蒙皮曲面测量系统与测量规划[J].南京航空航天大学学报,2022,54(3):428-438

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  • 收稿日期:2021-06-28
  • 最后修改日期:2022-01-10
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  • 在线发布日期: 2022-06-05
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