梯形螺纹振动辅助冷挤压工艺参数影响分析
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作者单位:

南京航空航天大学机电学院,南京, 210016

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通讯作者:

左敦稳,男,教授,博士生导师,E-mail: imit505@nuaa.edu.cn。

中图分类号:

TG37

基金项目:

江苏省科技成果转化专项资金 BA2015164江苏省科技成果转化专项资金(BA2015164)资助项目。


Influence Analysis of Process Parameters on Vibration-Assisted Cold Extruding of Trapezoidal Thread
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Affiliation:

College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics & Astronautics, Nanjing, 210016, China

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    摘要:

    为深入研究梯形螺纹振动辅助冷挤压机床的加工过程,延长挤压丝锥寿命以及提高梯形内螺纹质量,本文建立了一套基于虚拟仪器的专用在线监测系统。研究了不同挤压工艺参数下加工过程中的振动、声发射、扭矩以及温度信号,并通过对信号的分析处理,揭示了不同工艺参数与加工过程信号之间的内在联系。研究结果表明,随着主轴转速和润滑油黏度系数的提高,振动、声发射信号的均方根值不断提高,振动、声发射信号频率由低频向高频移动,扭矩和温度也不断提高。激振频率的最优值在18 Hz左右。

    Abstract:

    In order to explore the machining process of trapezoidal thread vibration assisted cold extruding machine tool, a dedicated on-line monitoring system is studied and implemented based on multi-sensor signal. So the life of extrusion tap is extended and the quality of trapezoid thread is improved. The paper studies the vibration, acoustic emission, torque and temperature signal of cold extrusion forming process for trapezoidal thread in different technological parameter. Based on the analysis of these signals, it expounds the internal relation between different technological parameter and process signals. The experiment results show that, as the spindle speed and lubricating oil viscosity coefficient increase, the mean square root of vibration and acoustic emission signal is continuously improved. And the frequency of vibration and acoustic emission signals is moved to high frequency, and torque, temperature are also increasing. The optimal value of excitation frequency is around 18Hz.

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崔晓飞,左敦稳,孙玉利,侯源君,廖泽南,叶赵伟.梯形螺纹振动辅助冷挤压工艺参数影响分析[J].南京航空航天大学学报,2019,51(4):560-567

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  • 收稿日期:2017-09-12
  • 最后修改日期:2018-04-16
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  • 在线发布日期: 2019-10-08
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