多钉混接结构高温热变形数值分析与试验研究
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中国航空工业集团公司成都飞机设计研究所

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TB332

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Numerical analysis and experimental study of multi-bolt metal/laminated composite joints at high temperature loading
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AVIC Chengdu Aircraft Design Research Institute

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    摘要:

    金属/层合复合材料多钉混合连接结构,是飞行器机体结构的典型连接形式之一。然而,鉴于层合复合材料具有不同于金属的刚度、热学等特性,致使高温环境下金属/复合材料多钉混合连接结构热匹配设计问题显得尤为突出。为探索高温环境下金属/层合复材结构多钉混合连接结构热变形机制和协同设计规律,本文将数值建模与试验研究相结合,系统研究了20oC-175oC大温差环境下8钉金属/层合复材结构热变形行为,分析了结构壁板应力应变特征,获得了钉群的载荷分布规律,验证了数值建模方法的有效性,并深入探讨了高温环境下金属壁板类型、复合材料铺层、壁板厚度、螺栓预紧力等对结构弯曲挠度的影响规律。研究表明:高温环境下,混合连接结构壁板刚度和热膨胀特性对多钉混合连接结构热变形具有控制性作用,螺栓预紧力对结构高温弯曲挠度变形影响程度有限,上述研究工作为飞行器金属/复合材料多钉混合连接结构热匹配协同设计提供了重要的设计经验和验证实例。

    Abstract:

    The multi-bolt metal/laminated composite joints is one of the typical joint forms for design of aircraft structures. However, considering that the stiffness and thermal properties of advanced composite materials are obviously different from those of metals, the thermal matching design for multi-bolt metal/laminated composite joints at high temperature becomes an urgent problem. To explore the thermal deformation mechanism and collaborative design law of multi-bolt metal/laminated composite joints at high temperature environment, this study takes a typical eight-bolt metal/laminated composite joints as research object. Finite element modeling and experimental research are adopted to systematically investigate the thermal deformation response of eight-bolt metal/laminated composite joints from room temperature 20oC to high temperature 175°C. Additionally, the influence laws of factors such as metal panel material type, laminated composite layup sequence, panel thickness, as well as the bolt preload on the bend deflection are systematically discussed. The research results show that: the stiffness and thermal properties of the connected structure panel play a controlling role in the thermal deformation of multi-bolt metal/laminated composite joints while the effects of the bolt preload on the deflection can be neglected. The above experimental research and discussion results can provide important design experience and valuable experimental cases for the thermal matching design of multi-bolt metal/laminated composite joints of aircrafts.

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  • 收稿日期:2026-03-24
  • 最后修改日期:2026-06-30
  • 录用日期:2026-07-03
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