飞机结构件槽特征加工摆线螺旋复合刀轨生成方法
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Cycloid and Spiral Integrated Tool Path Generation Method for Pocket Machining of Aircraft Structural Parts
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    摘要:

    针对飞机结构件槽特征传统的单 /双向折线或环切加工时刀具的切削力大、刀轨存在尖点、加工方向突变、容易引起刀具振 动等问题,提出了飞机槽特征摆线螺旋复合刀轨生成算法。该方法采用摆线铣对飞机结 构件槽特征进行开槽,避免了第一刀满刀加工,降低了进刀切削力;采用螺旋刀轨进行飞机 结构件槽特征腹板面的加工,减小了机床的震颤,增加了刀轨的平稳性;在转角处采用转角 循环铣加工刀轨改善了转角的切削力状况。同时在刀轨连接处采用变螺旋曲线进行过渡,保 证了曲率的连续变化。切削实验表明,该刀轨改善了飞机结构件槽特征加工过程中的切削力 和刀具振动,提高了工件表面加工质量。

    Abstract:

    In the conventional direction parallel and contour parallel tool path strategies for the pocket machining, the cutting force and vibration are aggravated at inflection points and the sharp corners due to the drawbacks of these tool path strategies. In order to address the issues, a cycloid and spi ral integrated tool path generation method for pocket machining of aircraft stru ctural parts is proposed. Firstly, the cycloid tool path is used to slot the poc ket where the cutting force can be reduced. Secondly, the spiral tool path is ut ilized for the machining of pocket bottom where the machining chatter can be avo ided and the stability of the tool path can be guaranteed. Thirdly, the corner l ooping based tool path is embedded for the improvement of machining condition in corners. Meanwhile, the clothoid curve segment is adopted so as to smooth the t ransition of tool paths by taking the advantage of its continuous curvature chan ge. Experimental results show that, by using the proposed method, cu tting force condition can be improved and the vibration during machining can be reduced, while the surface machining quality is also satisfied.

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王慧洁,李迎光,郝小忠,等.飞机结构件槽特征加工摆线螺旋复合刀轨生成方法[J].南京航空航天大学学报,2014,46(5):816-824

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  • 在线发布日期: 2014-11-17
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