碟轮修整单层钎焊金刚石砂轮对磨削SiC的材料去除机理的影响
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Influence of Plate Wheel Dressing of Monolayer Brazed Diamond Wheel on Material Removal Mechanism in SiC Grinding
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    摘要:

    碟轮修整方法可以实现 对单层钎焊金刚石砂轮的精密修整,改善磨粒等高性,提高加工表面质量。为了探究此种 修整方法对磨削SiC陶瓷的材料去除机理的影响,建立了砂轮修整量与单颗磨粒最大 切厚之间影响关系的理论模型,并且进行了单层钎焊金刚石砂轮的碟轮修整实验,在修整过 程中又进行了SiC陶瓷的磨削实验。从砂轮磨粒形貌及磨削表面形貌角度对磨削过程中的材 料去除机理进行了研究。结果表明,碟轮修整单层钎焊金刚石砂轮增加了砂轮表面动态有效 磨粒数,减小了单颗磨粒最大切厚,使SiC陶瓷的材料去除方式从修整前的脆性断裂转变为 塑性变形,最终实现了SiC陶瓷的延性域磨削。

    Abstract:

    Monolayer brazed diamond wheel can be pre cisely dressed by the plate wheel dressing method. The contour of grits is imp roved and the quality of the ground surface is enhanced. In order to investigat e the influence of the dressing method on the material removal mechanism, a the oretical model about the influence of the dressing depth on the maximum undeform ed chip thickness is proposed. Besides, a monolayer brazed diamond wheel is dr essed through plate wheel dressing. During the dressing procedure, a serial of g rinding experiments are carried out on SiC ceramics. The material removal mecha nism of the ground surface on SiC ceramics is studied in terms of the morpholog ies of grits and the ground surfaces. The results show that the number of the dy namic effective grits on the diamond wheel is increased when dressing the monol ayer brazed diamond wheel with the plate wheel, leading to the decrease of the m axim um undeformed chip thickness. The material removal mode changes from brittle rup ture to plastic deformation. The ductile regime grinding of SiC ceramics is rea lized finally.

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张昆,苏宏华,徐旺,等.碟轮修整单层钎焊金刚石砂轮对磨削SiC的材料去除机理的影响[J].南京航空航天大学学报,2014,46(5):732-737

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  • 在线发布日期: 2014-11-17
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