基于多体系统理论的砂型3D打印机关键几何误差分析
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作者单位:

1.中国机械科学研究总院,北京 100015;2.北京金隅科技学校,北京 102403;3.北京京城增材科技有限公司,北京 101116

作者简介:

通讯作者:

李嵩松,男,高级工程师,E-mail:124988890@qq.com。

中图分类号:

TH161.21

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Analysis of Key Geometric Errors of Sand Mold 3D Printers Based on Multi-body System Theory
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Affiliation:

1.China Academy of Machinery Science and Technology Group Co.,Ltd.,Beijing 100015, China;2.Beijing Jinyu Polytechnic,Beijing 102403, China;3.Beijing Jingcheng Additive Manufacturing Co.,Ltd.,Beijing 101116,China

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    摘要:

    铸造砂型打印机用于加工高精度砂型零件,为了研究铸造砂型3D打印机几何精度对打印砂型零件成品精度的影响,可以通过多体系统理论,建立砂型3D打印机的拓扑结构模型和21项几何误差模型。鉴于不同的误差项目与零件打印加工要素之间的契合程度不同,其对不同零件打印加工要素的作用力度存在显著差异。因此,本文提出一种通过识别典型零件打印加工要素的几何误差并对3D打印机进行精度补偿的方法。砂型3D打印机可完成的打印零件要素,如圆球、圆锥台、菱形台和矩形台等即为典型打印加工要素。基于误差灵敏度对这些典型打印加工要素进行分析,实现对打印机关键几何误差的识别。识别方法模型在JCAM-JC1218砂型打印机上进行了实验验证,验证得到的关键几何精度灵敏度影响因子累加普遍大于90%。结果表明,该识别方法在真实设备实验条件下具有较高的准确性和可靠性,能够有效地捕捉到关键几何精度的灵敏度影响因子,为砂型打印机性能的进一步优化提供了强有力的数据支撑。

    Abstract:

    The sand mold 3D printer for casting is used to process high-precision sand mold parts. In order to study the influence of the geometric precision of the sand mold 3D printer for casting on the finished product precision of the printed sand mold parts, the topological structure model and the 21-item geometric error model of the sand mold 3D printer can be established through the multi-body system theory. The degrees of fit between different error items and the part printing and processing elements vary, which leads to significant differences in the influencing forces of these error items on different part printing and processing elements. Therefore, the paper proposes a method model for identifying the geometric errors of the typical part printing and processing elements and performing precision compensation on the 3D printer.When considering the processing elements of the sand mold 3D printer, we select the typical parts that the printer can fabricate. For example, spheres, truncated cones, rhombic platforms and rectangular platforms are typical printing and processing elements. Based on the error sensitivity, an analysis of these typical printing and processing elements is carried out, and then the identification of the key geometric errors of the printer is achieved. The identification method model has been experimentally verified on the JCAM-JC1218 sand mold printer. The accumulated influence factors of the key geometric precision sensitivity obtained from the verification are generally greater than 90%. This result indicates that the identification method has high accuracy and reliability under the experimental conditions of real equipment, and can effectively capture the influence factors of the key geometric precision sensitivity, providing strong data support for the further optimization of the performance of the sand mold printer.

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李嵩松,刘思琦,马蔷,庞瑞峰,刘晓亮,侯明鹏.基于多体系统理论的砂型3D打印机关键几何误差分析[J].南京航空航天大学学报,2025,57(1):55-65

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  • 收稿日期:2024-10-10
  • 最后修改日期:2024-12-25
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  • 在线发布日期: 2025-03-10
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