CFRP曲面铣削力及加工缺陷研究
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Study on Milling Force and Machining Defects During Trimming CFRP Curved Surface Structures
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    摘要:

    碳纤维增强复合材料(Carbon fiber reinforced polymer, CFRP)曲面结构不断变化 的工件 倾 角使得在加工过程中易产生分层、毛刺等缺陷。为研究工件倾角对CFRP曲面结构可加工性的 影响规律,采用金刚石涂层铣刀对不同倾角下CFRP叠层平板结构进行顺铣加工试验,对不同 坐标系下的铣削力和加工侧面、表面缺陷进行了研究。研究结果表明,随工件倾角的 增大,水平方向上每齿所切材料平均厚度与截面积均减小,等效轴向切深逐渐增大,但是每 齿去除材料体积保持不变。机床坐标系下的铣削力几乎不随工件倾角的变化而变化。而在工 件坐标系下,铣削力沿工件厚度方向逐渐增大,沿工件长度方向逐渐减小。同时随着工件倾 角的增大,侧面表层分层缺陷不断加重,纤维束发生弯曲,裂纹沿纤维方向逐渐扩展至表层 内部,加工表面遭受破坏铺层数量也同样增加。

    Abstract:

    The continuous variation of workpiece inclined angle of ca rbon fiber reinforced polymer (CFRP) curved surface structures could result in machining defects such as burrs and delamination. In order to investigate the in fluence of workpiece inclined angle on the machinability of CFRP curved surface structures, down milling is conducted on CFRP laminates with various inclined an g les by using a diamond coated cemented carbide tool. The milling forces in diff e rent coordinate systems and machining surface deficiency are studied. The resul ts show that the sectional area and average cutting thickness by pre tooth decre ase, and equivalent depth of cut increases with the increase of workpiece in clined angle. However the volume of material to be removed by pre tooth always keeps c onstant. The milling forces in machine coordinate system also keep constant, whi le the milling forces in workpiece coordinate system increase along the directio n of work piece thickness and decrease along the direction of workpiece length. T he defe cts of workpiece profile and finished surface get severe with the increase of wo rkpiece inclined angle. The fiber bundles will bend instead of rupture and crack grows into the workpiece along the fiber direction. The numbers of damaged plie s also increase with the increase of workpiece inclined angle.

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陈雪梅,陈清良,周井文,等. CFRP曲面铣削力及加工缺陷研究[J].南京航空航天大学学报,2014,46(5):694-700

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  • 在线发布日期: 2014-11-17
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